2004 Polaris Sportsman 700 ProblemsI accidentally left my key on my Polaris 700 & I went to use it the other day & it was completely dead. The front differential was not working on this 2004 Polaris Sportsman 700. The shifter on this 2004 Polaris Sportsman 600 Twin is disassembled and talks about some of the reasons that could be causing the shifter to be loose, sloppy and have no notch between each. 4x4 was not working because of bad internal components in the front differential. Problem with my 2004 Polaris Sportsman 700. Thermostat has been removed, radiator has been removed and cleaned inside and out, and fan is operating. This was a major recall for Polaris for that year. But there isn’t enough in the battery to crank it over. Sportsman 700 Known Issues Cracking Noises. Low Retail is not trade-in value. I'm having problems changing gears on my polaris sportsman twin 700 when the engine is running. 2004 Polaris Sportsman 700 Broken Transmission. HOW TO REPLACE A FRONT CV AXLE ON A POLARIS SPORTSMAN. If your AWD or 4x4 is not working, I'll show you how to diagnose the problem and a quick fix to get you back up and running. 4 grand for an 04' 700 is pricey IMO. 1 Answer Sorted by: 2 Your ATV has a twin cylinder engine. Does a bad battery have any bearing on the efi of a Polaris Sportsman 700 2004? If motor has to constantly charge a battery while running, it could use a bit more fuel. 5, 2005 and 2006 Sportsman 500s, 2005 Model Year Scrambler ATVs, Model Year 2005 Sportsman 400s, Model. Does a bad battery have any bearing on the efi of a Polaris Sportsman 700 2004? If motor has to constantly charge a battery while running, it could use a bit more fuel. If you own one of the four wheeler / ATV models below, contact your closest Polaris dealer for information on how to schedule a free repair. 110K views 6 years ago The shifter on this 2004 Polaris Sportsman 600 Twin is disassembled and talks about some of the reasons that could be causing the shifter to be loose, sloppy and have. I believe the "caps" they are referring to in the diagram are the caps which go onto the coil leads. 25K views 1 year ago. Discussion Starter · #1 · Dec 17, 2010 I bought a 2004 sportsman 700 project and have had a rough time with it. Inspect Spark Plugs --Check for signs of carbon fouling or flooding. The battery kept going dead while it was off and sitting. do you have spark? Read full answer 11/6/2015 8:22:19 AM • Polaris 2004 • Answered on Nov 06, 2015 0helpful. 2004 Polaris Sportsman 700 Twin EFI, ONLY 818 MILES & 87 HOURS - THE WORLD'S FIRST ELECTRONICALLY FUEL-INJECTED 4X4 ATV. 45K subscribers Subscribe 243 62K. Read full answer Oct 14, 2014 • Polaris 2004 Sportsman 700 Twin helpful Had new key made on an 04 polaris 700 now it trys to start when i hook up battery in off position. Polaris has determined the recall defect could cause. I am getting power to my lights, but it won’t crank over. It had a hesitation in it and rough idle so decided to rebuild. Gorilla winch, Rear Pure Polaris soft bag, SONY tunes, 3 headlight mod 56 Posts #2 · Aug 12, 2008. On a 2004 polaris 700 atv what causes total loss of power wont even light up the instruments even hooking up jumper cables has no effect check earth cable/s dont jump start with a running car engine,it will send too many volts. Then hook the neg from the other batt to the neg on the batt in the ATV. to/2WIOXR6 Amazon Affiliate Link to. i have a 2004 polaris sportsmen 700 efi, it will not start i have checked everything ecu, relays, wires, sensors, coil and battery it has new fuel injectors new spark plugs fuel. I was driving is (perhaps a little hard) for a few minutes down a back road when it lost power and stalled. i have a 2004 Polaris 700 sportsman,when i start my ATV it takes off,i have to shut it off to shift it. Figured out why my AWD wouldn't work on my 700. As far as common problems, i have a 700 carb twin and a typical issue is the carb intake tends to crack on them due to the carb mounted to the frame and vibrations. The clicking you hear is the solenoid pulling in. Sorry but the 700 never saw a plow. Polaris is recalling 95,000 ATVs due to defective electronic control modules (ECMs) that may overheat, causing a fire and burn hazard to riders. 2004 Sportsman 700 Twin Problem. The front differential was not working on this 2004 Polaris Sportsman 700. OEM parts in repairs: We use OEM parts in repairs and don't depreciate anything. All felt the footpeglike gripper strips were too far back on the board as well, only snagging the boot in certain positions. Owners have found out this is Finicky Charging System. After shutting off the engine Jeff. My speedo wasnt working when i bought it but was a $60 issue to replace a burnt out hall effect sensor. I accidentally left my key on my Polaris 700 & I went to use it the other day & it was completely dead. The problem is it shuts off… Ask Your Own Motorcycle Question Motorcycle Mechanic: key off key on key off key on key on and cranking the engine over for 10 seconds key on engine running. 5 Sportsman 2005 Sportsman. engine runs I have a 2004 Polaris Sportsman 700 EFI that starts sputtering and losing power after a few minutes of running under load. do you have spark? Read full answer 11/6/2015 8:22:19 AM • Polaris 2004 • Answered on Nov 06, 2015 0helpful 1answer. On a 2004 polaris 700 atv what causes total loss of power wont even light up the instruments even hooking up jumper cables has no effect check earth cable/s dont jump. It is hard to shift from low or high to reverse. i have a 2004 sportsman 700 and i have put a new stator new voltage regulator and it still is not charging rightunless i give it gas it will not charge and then i put new carburetor and it will not run when you give it gas but it will idle is there somthing i need to do to the new carb pl help Reply Save Like latebird · #11 · Aug 29, 2020. Re: overheating polaris sportsman 700 You probly need a new heat sensor, its located on the bottom right of your rad, i had the same problem with my 700 the fan only worked when it was already over heating, i cut the wires flush at the sensor drilled a hole above the key switch and mounted a toggle switch, no more over heating,. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. Open the pod and locate the wiring harness coming from the Speedo. Be careful not to hook a battery charger on high boost to it. Problem with my 2004 Polaris Sportsman 700. The caps are the part which screws into the spark plug lead and attaches it to the spark plug. If your AWD or 4x4 is not working, I'll show you how to diagnose the problem and a quick fix to get you back up and running. No Spark Polaris 700 Sportsman Fix thomas brian 82. What causes intermittent failure in 2004 polaris sportsmen 700 efi? - Answered by a verified Motorcycle Mechanic I have a 2005 ATV Polaris 700 Twin EFI, and having problems overheating. But there isn't enough in the battery to crank it over. Was this a problem with all 700s or fixed during some model year? • '13 Polaris 550 XP EPS Reply Save. Hey, my 2004 polaris sportsman 700 v-twin has been acting up. The ECM has a safety recall on it for certain models. always check the oil level, and always be sure you have the. Description: This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. My 05 sportsman 500 had computer problems. It is hard to shift from low or… Answered in 19 minutes by: Customer: Christopher : Christopher : Christopher : Christopher :. I have even left it for them to ride and it won't fail when they exercise it. Seems there was a transmission issue. Try unhooking the positive cable from the batt and hook that to the other batt. Savings: We offer low rates and plenty of discounts. 4455 Views 0 Replies 1 Participant Last post by cbeazley24, May 5, 2015. They checked it and said it was the battery and put a new one in. a few minutes of running under load. Average Retail Value — An average retail unit should be clean without obvious defects. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. What causes a 700 polaris to do into limp mode John, computer has picked up a bad engine or trans. Continue down below for pre 03 model instructions. Polaris has notified registered affected consumers directly about this recall. Doesn't stay broken for more than a couple minutes so doesn't pop a code for them. 1 Answer Sorted by: 2 Your ATV has a twin cylinder engine. 5VDC minimum) --Charge Battery if needed and perform CrankingVoltage Drop Test Perform Fuel Pressure Test --Using Pressure Tester PU--43506, verify the fuel pump assemblywill pumpand hold39 psi ±3 (269 kpa±20). After shutting off the engine … Jeff Policky Motorcycle Mechanic Yamaha,Suzuki,Polaris Tec Jeff Policky Motorcycle Mechanic | > < | >. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. 2004 Polaris Sportsman 700 twin rough idle and carburetor boot replace. All rubber and cables should be in good condition. 2007 Polaris Sportsman 700 EFI, 27" Maxxis Zillas, ITP SS106's, Front and rear ATV-Guru bumpers, Rack extensions, 3000 lb. Doing some minor electrical by-passing to overcome a broken speedometer cluster that's causing the AW. always check the oil level, and always be sure you have the right oil in it. The front differential was not working on this 2004 Polaris Sportsman 700. My 700 had a piece of shit plastic water pump the would allow the coolant to leak out after it got warm. What causes a 700 polaris to do into limp mode John, computer has picked up a bad engine or trans. Begin this check by parking the Sportsman 700 on level ground. Re: overheating polaris sportsman 700 You probly need a new heat sensor, its located on the bottom right of your rad, i had the same problem with my 700 the fan only worked when it was already over heating, i cut the wires flush at the sensor drilled a hole above the key switch and mounted a toggle switch, no more over heating,. Description: This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. At 4k youre not that far away from a brand new machine price-wise. Problem with my 2004 Polaris Sportsman 700 Tweet Jenny Collins Participant Posts: 2 August 16, 2021 at 10:27 pm #2055080 I accidentally left my key on my Polaris 700 & I went to use it the other day & it was completely dead. Sorry but the 700 never saw a plow. This is for all Polaris Sportsman models with the new style Speedo (2003) and Sp700, 02. 110K views 6 years ago The shifter on this 2004 Polaris Sportsman 600 Twin is disassembled and talks about some of the reasons that could be causing the shifter to be loose, sloppy and have. 46K subscribers Subscribe 392 51K views 3 years ago How to fix a shifter on a Polaris 700 if. Step 1 Check the engine oil levels, as inadequate amounts may cause the engine to overheat. I am getting close to getting it together and am having troubles with the carburetor. Fan kicks on for a few seconds. Step 2 Lift the lever lock on the engine oil cap, located the oil tank on the left side of the quad, to remove the dipstick. My speedo wasnt working when i bought it but was a $60 issue to replace a burnt out hall effect sensor. Polaris Sportsman 700 won't shift into high gear repair Titaniumman Garage 9. When driving, if the rear wheels slip for about 2 seconds or more, the front wheels will start to have power as well. Begin this check by parking the Sportsman 700 on level ground. and 12 midnight ET everyday, or log on to the company's Web site at www. Polaris has determined the recall defect could cause the ECM to fail and overheat. Owners have found out this is due to vibrations and how the carburetor mounts to the frame. Fixing the broken AWD on the Polaris Sportsman 700 EFI. i have a 2004 polaris sportsmen 700 efi, it will not start i have checked everything ecu, relays, wires, sensors, coil and battery it has new fuel injectors new spark plugs fuel pressure is at the correct amount, i checked spark and it is good, i have even swoped out the crankshaft postion sensor no codes come up on the computer, even if i spray …. If you own a 2004 Polaris Sportsman 700, you should never run it without a battery or with a Fuel Starvation. Hazard: Some 2004. SPORTSMAN 700 TWIN EFI FEATURES: Smooth Power and Response: Steady, consistent power at all speeds and acceleration with no lag or hesitation. - YouTube 0:00 / 6:56 HOW TO REPLACE A FRONT CV AXLE ON A POLARIS SPORTSMAN. Then hook the neg from the other batt to the neg on the batt in the ATV. 2004 Polaris Sportsman 700 Twin EFI, ONLY 818 MILES & 87 HOURS - THE WORLD'S FIRST ELECTRONICALLY FUEL-INJECTED 4X4 ATV. The last time I rode it, it did not overheat, but most of the coolant was lost out of the overflow cap relief hole. Description: This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. I am getting close to getting it together and am. I have a 2004 Polaris Sportsman 700 Twin. I can still crank the engine but it does so sluggishly and with some resistance. Reply Save Like Treacherous · #3 · Jun 12, 2014 James1988 said: Notorious for the right side connecting rod going bad, breaking off the crank and doing serious damage. Add to quote; Share Only show this user. After I rebuilt it, it will only run with the choke pulled out. 46K subscribers Subscribe 392 51K views 3 years ago How to fix a shifter on a Polaris 700 if it will not. If your AWD or 4x4 is not working, I. The front differential was not working on this 2004 Polaris Sportsman 700. Consumer Contact: Call Polaris at (800) 765-2747 between 8 a. No Spark Polaris 700 Sportsman Fix thomas brian 82. Try unhooking the positive cable from the batt and hook that to the other batt. Sometimes shifts like new and other times u Ask an Expert Car Questions Motorcycle Questions This answer was rated: ★ Have a 2004 Sportsman 700. The problem with the new style, is that the function button for the Speedo is combined with the override button and it is not as straight forward as the old style Speedo. The rear lower control arm bolts are junk and need upgrading to Grade 8. 63cm) gap and bewhite/blue in color Perform Compression Test --Average compression should be 150--170 psi (1034--1172 kpa) ATV Team TipsPrinted in USA 1. Here is a video which explains it on a single cylinder ATV, though the procedure should be basically the same for yours. I have already replaced ECU, relaye and the Fan. If you own one of the four wheeler / ATV models below, contact your closest Polaris dealer for information on how to schedule a free repair. My guess would have been the ECU and each of the polaris dealers have checked the serial number and tell me it has the new ECU in it and when they run the diagnostics on it, it checks fine. 8 Posts Discussion Starter · #1 · Dec 17, 2010 I bought a 2004 sportsman 700 project and have had a rough time with it. Polaris is recalling 95,000 ATVs due to defective electronic control modules (ECMs) that may overheat, causing a fire and burn hazard to riders. I have a 2004 700 twin sportsman. I skidded to a stop and smoke and smell of burning rubber & wires appeared. 3K subscribers Subscribe 415 30K views 5 years ago Amazon Affiliate Link to Spark Plug: https://amzn. I have a 2004 Polaris Sportsman 700 Twin. Jeff Policky, Motorcycle Mechanic Jeff Policky, Motorcycle Mechanic Satisfied Customers. i have a 2004 sportsman 700 and i have put a new stator new voltage regulator and it still is not charging rightunless i give it gas it will not charge and then i put new carburetor and it will not run when you give it gas but it will idle is there somthing i need to do to the new carb pl help Reply Save Like latebird · #11 · Aug 29, 2020. Clean or install new plugs ifrequired Perform Ignition Spark Check --Spark should be strong enough to jump. Polaris determined your ATV was assembled with a possibly defective Electronic Control Module (ECM). I have a 2004 Polaris Sportsman 700 EFI that starts sputtering and losing power after a few minutes of running under load. Relay terminal #30 connect to Polaris brown wire Relay terminal #87 connect to Polaris wire gray/orange Relay terminal #86 connect to Polaris wire red/white Relay terminal #85 connect to Polaris wire purple. Inspect Spark Plugs --Check for signs of carbon fouling or flooding. i have a 2004 Polaris 700 sportsman,when i start my ATV it takes off,i have to shut it off to shift it. Notorious for the right side connecting rod going bad, breaking off the crank and doing serious damage. Our mechanic, Jason, explains how we. My 700 had a piece of shit plastic water pump the would allow the coolant to leak out after it got warm. Polaris Industries of Medina, Minnesota is revising and expanding prior Safety Bulletins ATV-05-01, ATV-05-01R, ATV-05-01T, ATV- 05-01L, and ATV-05-1C under a newly issued Bulletin ATV-08-01. Polaris Sportsman 700 won't shift into high gear repair Titaniumman Garage 9. Figured out why my AWD wouldn't work on my 700. If this were to occur, excessive heat could cause a fire, possibly resulting in severe injury or death. i have a 2004 polaris sportsmen 700 efi, it will not start i have checked everything ecu, relays, wires, sensors, coil and battery it has new fuel injectors new spark plugs fuel pressure is at the correct amount, i checked spark and it is good, i have even swoped out the crankshaft postion sensor no codes come up on the computer, even if i spray. My guess would have been the ECU and each of the polaris dealers have checked the serial number and tell me it has the new ECU in it and when they run the diagnostics on it, it checks fine. More riding freedom: You're covered if you take your ATV off your property. As far as common problems, i have a 700 carb twin and a typical issue is the carb intake tends to crack on them due to the carb mounted to the frame and vibrations. HOW TO REPLACE A FRONT CV AXLE ON A POLARIS SPORTSMAN. I turned the idle down,still no change,i changed the secondary clutch still no change, so i have … read more. Open the pod and locate the wiring harness coming from the Speedo. I turned the idle down,still no change,i changed the secondary clutch still no change,. Here are the most common 2004 Polaris Sportsman 700 problems owners and mechanics have reported: Cracking Noises A typical Sportsman issue is that the carburetor intake tends to crack. cbeazley24 Discussion Starter · May 5, 2015. The Bulletin/recall affects select Model Year 2004. Polaris is recalling 95,000 ATVs due to defective electronic control modules (ECMs) that may overheat, causing a fire and burn hazard to riders. 5 and 2005 Model Year Sportsman and 2005 Model Year Scrambler 500 ATVs were assembled with possibly defective Electronic Control Modules (ECM) which may fail and. 2004 polaris sportsman 700 overheating. Other than your price id say all day get it!. Clean or install new plugs ifrequired Perform Ignition Spark Check --Spark should be strong enough to jump 1/4“ (. If your AWD or 4x4 is not working, I'll show you how to diagnose the problem and a quick fix to get you back up and running. I have a 2004 700 EFI Sportsman, and the low fuel warning light is. Here are the most common 2004 Polaris Sportsman 700 problems owners and mechanics have reported: Cracking Noises A typical Sportsman issue is that the carburetor intake tends to crack. Mole: I had a 2004 700 and the foot brake worked on it for about the first year and then it. The Polaris' floorboards (along with the Kawasaki's and Yamaha's), packed with snow, mud and ice on our mountain days, created a slight hazard when cornering hard. The temp sensor would not detect it thus running the motor under extreme hot temps. You need to test the coil resistance through the spark plug leads, with and without the caps. Is this becaise it is just an AWD atv or do I have a 4wd problem, thanks. Inspect Spark Plugs --Check for signs of carbon fouling or flooding. Have a 2004 Sportsman 700. This was a major recall for Polaris for that year. Insure your 2004 Polaris for just $75/year*. A typical Sportsman issue is that the carburetor intake tends to crack. Check the attached links,Manuals and guides, Good luck with your Bike "I hope this helped you out, if so let me know by pressing the helpful button. Took it to the dealer and told them that something was draining the battery. Posted by jefferyd_tho on Aug 18, 2010 Open Questions: 0 answers. Step 3 Wipe the dipstick clean with a dry cloth. People told me the reason it didnt work was because I didnt use it enough but the 2004 sportsman you had to put the rear brake on to get it to go into high range and reverse so I used it plenty !! 08 800 Stealth Black Sportsman, Polaris 2500# winch,front & rear aluminum A arm guards and 2" lift 04 Dodge 1500 Hemi Quad Cab. i have a 2004 Polaris 700 sportsman,when i start my ATV it takes off,i have to shut it off to shift it. Intro Polaris Sportsman 700 won't shift into high gear repair Titaniumman Garage 9. I charged the battery & hooked everything back up. On a 2004 polaris 700 atv what causes total loss of power wont even light up the instruments even hooking up jumper cables has no effect check earth cable/s dont jump start with a running car engine,it will send too many volts. fault and goes to limp, take it in for scan.